Robotic Harness Sleeves and Connector Harness Welding

With the popularity of the mechanization trend in the world, the automotive industry, as the industry with the highest degree of automation, is widely used in the automotive industry. The purpose is to use a small number of skilled workers to improve production efficiency and ensure the improvement of quality stability.

Traditional automotive robotic wiring harness systems are piecemeal solutions, with different wiring harnesses connecting different electrical components to a central battery or power supply, each powered but requiring multiple wiring harnesses for communication and signaling.

In a car, the total length of wires can reach several kilometers, and these harnesses are usually composed of multiple non-rigid circular conductors. Circular conductors are not suitable for carrying electrical current, which is a very slow process because traditional wiring harnesses are not rigid enough and require manual assembly to the car.

Controller harness welding robot import. Import automatic welding equipment plan to improve production efficiency and quality stability.

Solder joints, tin amount, virtual soldering and other problems can be effectively reduced, and the quality of robot solder products is stable. It can reduce the harm caused by smoke and burns to the human body, reduce the incidence of work-related accidents, and is also a guarantee for the employees of the enterprise. The equipment replaces manpower, which is easy to operate, effectively improves the production space, and reasonably arranges limited manpower to reduce labor costs.

The current problems of wire harness welding

1. There are false welding, false welding, and missing welding in manual welding; and the smoke generated during welding is harmful to the human body; the per capita output of manual welding is about 60pcs per hour, and the production efficiency is low;

2. The qualified rate of manual welding is low, only about 80%;

3. The reason for poor soldering is that when the three flexible wires are soldered with exposed copper, there is a clear gap with the PCB board, which is prone to floating height; the employee fixes the wire and the pad of the PCB in one hand, tin wire in one hand, and soldering iron in the other hand. Welding with one hand, the operation is not easy to directly affect the quality of welding.

4. The manual welding time and quality are unstable, the technical requirements for employees are high, the output is difficult to control, and the quality consistency is poor.

Robot wire harness sleeve: The introduction of the controller wire harness welding robot can effectively improve production efficiency and improve the stability of product quality.